Assembly Lines

We own 5 assembly lines and additional 2 idle lines for booming demand. Efficient and scientific management ensures daily output of 1500pcs laptop batteries and of 1000pcs adaptors. Every kind of product is produced with specific processing procedure specifications and is passed with strict and professional QC in the lines. All new employees are trained or experienced in their position. Each products are produced according to ROHS directive and CE standard. 

QC　

We set up QC sites in every process from testing physical and chemical performance of all raw materials to inspecting finished product performance. Every product is marked with a note to record materials and test result during manufacturing process. In battery assembly lines, we finish a complete test of finished products’ contact reliability and compatibility by their compatible machines. We do not make a new battery item into mass production without real machine inspection. On a finished product finally is stamped with an ID code for their own warranty period. Our goal is provide “zero-problem” products to our customer.

R&D

As a specialized manufacture of battery products, in order to meet different requirements in different areas and make our customers use our batteries safely, we have established a powerful in-house R&D center, which is contributed in the R&D of the battery protection circuit, charging management circuit and battery case structure. We own a team composed by more than 20 experienced engineers, who can in time master the newest technology and information.

Cell Capacity Selection

We have strict Supplier Procurement Approval System. To keep reliable quality and safety characteristics, we choose Panasonic, Sanyo, Samsung, LG and world-class Chinese Li-Ion cells into our products. After cells, as key material of a battery, approved, for mass production, we charge and discharge cells 100% to select requested capacity and match those under strict quality standard.
We select and match by the standard of capacity difference <20mAh, voltage difference <10mV and internal resistance <3mohm in any pack, which is to keep cell conformity so as to exert the cell energy maximum for longer battery life.

Ultrasonic Welding

Ultrasonic welding involves the use of high frequency sound energy to soften or melt the thermoplastic at the joint. The process of generating melt at the mating surfaces of two thermoplastic parts. When ultrasonic vibrations stop, the molten material solidifies and a weld is achieved. The resultant joint strength approaches that of the parent material and joint seal is hermetic. In order to guarantee successful welding, proper part and joint design of components and fixtures are required. So we develop and design most plastic case of battery products by ourselves in order to use the advanced Ultrasonic welding technology.